點焊機就是電焊機嗎?電焊機與點焊機差異區分

很多人以為點焊機便是電焊(han)(han)機(ji),其(qi)實這種認知(zhi)是過錯(cuo)的,其(qi)實點(dian)焊(han)(han)機(ji)是點(dian)焊(han)(han)機(ji),電焊(han)(han)機(ji)是電焊(han)(han)機(ji),他們(men)兩有很大的差異,下(xia)面為(wei)我們(men)介(jie)紹一下(xia)他們(men)的差異。

電(dian)焊機與點焊機原理差異(yi)

電(dian)(dian)(dian)焊(han)機是(shi)使(shi)用正負南北極(ji)在瞬間(jian)短路(lu)時發生的(de)(de)(de)高溫(wen)電(dian)(dian)(dian)弧來熔化(hua)電(dian)(dian)(dian)焊(han)條上(shang)的(de)(de)(de)焊(han)料和(he)被焊(han)資料,使(shi)被觸摸(mo)物相結合(he)的(de)(de)(de)目的(de)(de)(de)。其結構十(shi)分(fen)簡(jian)略,便(bian)是(shi)一(yi)(yi)個大功率的(de)(de)(de)變(bian)壓器。電(dian)(dian)(dian)焊(han)機一(yi)(yi)般按輸出電(dian)(dian)(dian)源品種(zhong)可分(fen)為兩種(zhong),一(yi)(yi)種(zhong)是(shi)交(jiao)流(liu)電(dian)(dian)(dian)源、一(yi)(yi)種(zhong)是(shi)直流(liu)電(dian)(dian)(dian)。

電焊(han)(han)(han)機(ji)優點(dian):電焊(han)(han)(han)機(ji)使用(yong)電動力(li),將電能(neng)瞬間轉換為熱能(neng),電很遍及,電焊(han)(han)(han)機(ji)適合在(zai)枯燥的環境下作(zuo)業,不需要太多要求(qiu),因體積細(xi)巧,操(cao)作(zuo)簡略,使用(yong)方(fang)便(bian),速度較(jiao)快(kuai),焊(han)(han)(han)接(jie)后焊(han)(han)(han)縫(feng)健壯等(deng)優點(dian)廣泛用(yong)于(yu)各個領域(yu),特別對要求(qiu)強(qiang)度很高的制(zhi)件特實用(yong)。

點焊機

電(dian)焊(han)(han)(han)機(ji)(ji)缺點:電(dian)焊(han)(han)(han)機(ji)(ji)在使用的(de)進程(cheng)(cheng)中(zhong)焊(han)(han)(han)機(ji)(ji)的(de)周(zhou)圍會發生(sheng)(sheng)必(bi)定的(de)磁場(chang),電(dian)弧(hu)焚燒時(shi)會向周(zhou)圍發生(sheng)(sheng)輻(fu)射(she),弧(hu)光(guang)中(zhong)有紅外(wai)(wai)線,紫外(wai)(wai)線等(deng)光(guang)種(zhong),還有金(jin)屬蒸汽和煙塵等(deng)有害物質,所以操作(zuo)時(shi)有必(bi)要(yao)要(yao)做滿足的(de)防護措施。焊(han)(han)(han)接不適合于高(gao)碳鋼(gang)的(de)焊(han)(han)(han)接,由于焊(han)(han)(han)接焊(han)(han)(han)縫金(jin)屬結晶和偏析及氧化(hua)等(deng)進程(cheng)(cheng),關于高(gao)碳鋼(gang)來說焊(han)(han)(han)接功能不良,焊(han)(han)(han)后簡單(dan)開裂,發生(sheng)(sheng)熱裂紋(wen)和冷裂紋(wen)。

點(dian)焊(han)機系采用(yong)雙(shuang)面雙(shuang)點(dian)過流(liu)焊(han)接(jie)的(de)原理,作(zuo)業時兩(liang)個電(dian)極(ji)加壓(ya)工件使(shi)兩(liang)層金屬在兩(liang)電(dian)極(ji)的(de)壓(ya)力下(xia)構(gou)成必定的(de)觸摸(mo)電(dian)阻,而焊(han)接(jie)電(dian)流(liu)從(cong)一(yi)電(dian)極(ji)流(liu)經(jing)另一(yi)電(dian)極(ji)時在兩(liang)觸摸(mo)電(dian)阻點(dian)構(gou)成瞬(shun)間的(de)熱熔接(jie),且焊(han)接(jie)電(dian)流(liu)瞬(shun)間從(cong)另一(yi)電(dian)極(ji)沿兩(liang)工件流(liu)至此電(dian)極(ji)構(gou)成回路,并且不會傷及被焊(han)工件的(de)內部結(jie)構(gou)。

點(dian)(dian)焊(han)的工(gong)藝(yi)進程(cheng)為注冊冷卻水;將焊(han)件(jian)(jian)外表(biao)(biao)整(zheng)理干凈,安(an)裝精確后(hou),送(song)入上、下(xia)電(dian)極之間(jian),施(shi)加壓(ya)(ya)力(li)(li),使其觸(chu)摸(mo)良好(hao);通電(dian)使兩(liang)工(gong)件(jian)(jian)觸(chu)摸(mo)外表(biao)(biao)受熱,部分熔化,構成熔核;斷電(dian)后(hou)保持壓(ya)(ya)力(li)(li),使熔核在壓(ya)(ya)力(li)(li)下(xia)冷卻凝(ning)結,構成焊(han)點(dian)(dian);去除壓(ya)(ya)力(li)(li),取出工(gong)件(jian)(jian)。焊(han)接電(dian)流(liu)、電(dian)極壓(ya)(ya)力(li)(li)、通電(dian)時間(jian)及電(dian)極作業外表(biao)(biao)尺寸等(deng)點(dian)(dian)焊(han)工(gong)藝(yi)參(can)數對焊(han)接質量有(you)嚴重影響。

工藝流程差異

別的還有便是點焊機與電(dian)(dian)焊(han)機的(de)工藝流程不(bu)一樣,點(dian)焊(han)的(de)工藝進程為注冊(ce)冷(leng)卻(que)水;將(jiang)焊(han)件外(wai)(wai)表(biao)(biao)(biao)整(zheng)理干凈(jing),安裝精確(que)后(hou),送入上(shang)、下(xia)電(dian)(dian)極之(zhi)間,施加(jia)壓(ya)力(li),使(shi)(shi)其觸(chu)摸良好;通電(dian)(dian)使(shi)(shi)兩(liang)工件觸(chu)摸外(wai)(wai)表(biao)(biao)(biao)受熱,部分熔化,構成熔核;斷電(dian)(dian)后(hou)保持壓(ya)力(li),使(shi)(shi)熔核在(zai)壓(ya)力(li)下(xia)冷(leng)卻(que)凝結構成焊(han)點(dian);去除壓(ya)力(li),取出工件。焊(han)接(jie)電(dian)(dian)流、電(dian)(dian)極壓(ya)力(li)、通電(dian)(dian)時間及電(dian)(dian)極作業外(wai)(wai)表(biao)(biao)(biao)尺(chi)寸等(deng)點(dian)焊(han)工藝參(can)數對焊(han)接(jie)質(zhi)量(liang)有嚴(yan)重影響